Omni Lifts Case Study: Expert Diagnosis and Immediate Response to Lift Noise Complaint

Overview

Omni Lifts, a leading lift maintenance and repair company, demonstrated their technical expertise and commitment to safety through a swift and thorough response to a noise complaint from a client. This case study outlines the details of the work carried out by an Omni Lifts technician who attended the site to investigate and address the issue.

Work to be Done

The task was to attend the site to investigate and report on noise emanating from a lift installation, suspected to be related to the lift machinery.

Actual Work Done

On 16th February 2024, an Omni Lifts technician was dispatched to the site to assess the issue. The equipment in question was identified as Platform 5 Lift, number 50070032, a 2-floor traction passenger lift with a 2:1 roping system and a Safe Working Load (SWL) of 1800KGS.

Upon arrival, it was found that the lift was out of service due to reports of excessive noise during its operation. The technician conducted a detailed examination while travelling in the lift, noting excessive vibration within the lift car at high speeds.

Key Findings:

  • Displaced 'O Ring': The investigation revealed a displaced 'o ring' on the slow speed shaft, accompanied by signs of oil leakage from the machine.
  • Low Oil Level: The oil level was below the required marker for the gearbox. The technician topped up the oil to the correct level during the visit.
  • High Speed Shaft Issues: Further investigation indicated that the vibration and noise primarily originated from the high speed shaft, with a suspected bearing issue on one of the shaft bearings.
  • Encoder or Drive Issues: There was a possibility that the fault could be related to the high speed shaft encoder or drive, with oscillation indicating a potential imbalance in frequency output.
  • Wear and Tear: Given the machine's approximate run of 5,500,000 cycles and the evidence of oil leakage and low oil levels, wear within the high speed shaft was deemed the most likely cause of the issue.
  • Guide Ropes Condition: Examination also revealed signs of rouging and flat spots on the lift's main guide ropes, with a reduction in nominal diameter, prompting a recommendation for their replacement.
  • Safety Gear and Pulleys: The lift's safety gear was clear of the guide rail, and the diverter pulleys for the car top and counterweight were in reasonable condition, with no visible wear.

Recommendations:

Based on the technician's findings, Omni Lifts recommended that the lift machine be removed from the site for a detailed assessment and repair at a specialist workshop. This would involve stripping the machine to identify the exact cause of the noise and vibrations and undertake necessary repairs.

Conclusion

Omni Lifts' quick and comprehensive response to the noise complaint underscores their expertise in diagnosing and resolving lift issues. By identifying the potential causes of the noise and recommending appropriate actions, Omni Lifts ensures the safety and reliability of the lift installation, reaffirming their dedication to providing high-quality service and maintenance.

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